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Curing Concrete: A Complete Guide

Curing Concrete: A Complete Guide

Curing is an important phase in the concrete pouring process since it affects the concrete’s strength and durability.

The concrete increases in strength and decreases in permeability through curing, and it can also minimize cracking, scaling and surface defects.

Briefly, curing is the maintenance of adequate moisture content and temperature in concrete for some time. It takes place immediately after placing and finishing and involves maintenance both at depth and near the surface, for extended periods.

With proper curing, concrete becomes more resistant to stress, abrasion, freezing, and thawing and also gains volume stability.

Duration for concrete to cure

Curing time depends on the resulting factors:

  •  Specified strengths
  •  Mixture proportions
  •  Size and Shape of Concrete members
  •  Ambient climate conditions
  •  Future exposure conditions

While waiting for concrete to become dry, keep these time frames in mind:

  •  After the initial set (24 to 48 hours), forms can be removed, and people can walk on the surface
  •  After partial curing (minimum of 7 days), traffic from vehicles and equipment is allowable.
  •  After completion of 28 days, the concrete should be fully cured.

Curing Methods and Materials

Concrete can be kept moist at a favorable temperature using these curing methods.

1. Methods that maintain the presence of mixing water in the concrete during the early hardening period and they are:

Ponding and Immersion

Flat surfaces like pavements and floors, concrete can be cured by ponding. It is an ideal method of preventing loss of moisture and is also effective for maintaining a uniform temperature in the concrete.

The curing water should not be more than 11°C or 20°F cooler than the concrete. It is to prevent concrete from thermal stresses that result in cracking. This method requires considerable labor and supervision and is generally used for small jobs. The immersion method is commonly used in the laboratory for curing concrete test specimens.

Fogging and Sprinkling

Fogging and Sprinkling with water are excellent methods of curing when the ambient temperature is above the freezing level, and the humidity is low. Until the finishing operations are complete, fogging helps to minimize the plastic shrinkage cracking.

The cost of sprinkling can be a disadvantage as it requires an ample water supply and careful supervision.

Wet Coverings

Wet coverings saturated with water such as burlap, cotton mats, rugs or other moisture-retaining fabrics are used for the curing process. They should always maintain wetness to use after the concrete has hardened enough to prevent surface damage.

The above three methods afford some cooling through evaporation, which is beneficial in hot climatic conditions.

2. Methods that reduce the loss of mixing water from the surface of the concrete and they are:

Impervious Paper

Impervious paper for curing concrete consists of two sheets of Kraft paper cemented together by a bituminous adhesive with fiber reinforcement. It is an efficient means of curing horizontal surfaces and structural concrete of relatively simple shapes.

The advantage of using this method is that the periodic addition of water is not necessary and also enhances the hydration of cement by preventing the loss of moisture from the concrete.

Plastic Sheets

Plastic sheets materials such as polyethylene film, which is a lightweight, effective moisture retarder can be used to cure concrete and also easily applied to both complex and simple shapes.

Membrane-Forming Curing Compounds

Liquid membrane-forming compounds consist of waxes, resins, chlorinated rubber, and other materials, that can be used to retard or reduce the evaporation of moisture from concrete. They are the most practical and widely used method for curing either freshly placed concrete or concrete after the removal of forms.

Curing compounds should be consistent and easy to sustain in a thoroughly mixed solution. They should have good-moisture retention properties and should not sag, run-off peaks, or collect in grooves.

3. Methods that accelerate strength gain by supplying heat and additional moisture to the concrete and they are:

Live Steam

Live steam is a method of steam curing at atmospheric pressure for enclosed cast-in-place structures and large precast concrete units. The steam temperature in the enclosure should be maintained at about 60°C (140°F) until the desired concrete strength has developed.

Insulating Blankets or Covers

Layers of dry, porous material can be used to provide insulation against the freezing of concrete when the temperature falls below 0-degree Celsius. The insulated blankets are manufactured of fiberglass, sponge rubber, cellulose fibers, mineral wool, and vinyl foam.

Formwork can be economically insulated with a commercial blanket that has a tough moisture-proof covering, and care should be taken to ensure that concrete temperatures do not become excessive.

Electrical heated forms or pads

Electrical heating is especially useful in cold weather concreting where hot oil is circulated through steel forms to heat the concrete. These electrical curing methods are primarily used in the precast concrete industry.

The method or combination of methods depends on the various factors like availability of curing materials, size, shape, age of concrete, aesthetic appearance, and economics. The most important aspect of curing is temperature – the concrete should not be too cold or too hot; to prevent cracking and surface damage.

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